NISBAU SOLUTIONS
Beyond the
mixing plant.
Aggregate storage & weighing · stabilisation · dry mix
to 0
m³ aggregate storage
to 0
t/h stabilisation
to 0
t/h dry mix
01 / AGGREGATE STORAGES & WEIGHING SYSTEMS
The benchmark in aggregate storage solutions
The turnkey aggregate storage solution
Our range of modular linear and inline high aggregate storage solutions for a diverse range of aggregates. Coupled with many options of aggregate feeding systems, we optimise the plant according to the customer requirements and construction site needs.
Linear aggregate silos · modular
to 420 m³
Up to 12 compartments, 35 m³ per compartment.
Inline aggregate silos · high storage
to 1,080 m³
Up to 12 compartments, 60 or 90 m³ per compartment.
Multi-chamber aggregate silo
to 1,000 m³
Up to 10 compartments, 100 m³ per compartment.
Feeding via wheel loader or dump truck
Truck unloading systems
Double belt conveyors
Bucket elevators
Cover belt conveyor
Belt systems
NISBAU concrete technology · engineering render
Linear modular aggregate storage · engineering render
Covered aggregate storage · engineering render
B1 aggregate feed hopper · engineering render
Admixture dosing container · engineering render
02 / STABILISATION PLANTS · STABIMIX
Stabilised soil,
engineered like concrete.
STABIMIX brings NISBAU weighing and twin-shaft mixing precision to soil stabilisation: mobile, foundation-free and weighing while discharging, at up to 350 tonnes per hour.
STABIMIX · engineering render
Aggregate storage bin · engineering render
STABIMIX · on site, in operation
STABIMIX / TECHNICAL DATA
The data sheet.
Individually configurable. Configure your mixing plant tailored to your operations.
| Output capacity | Up to 350 t/h |
|---|---|
| Type of mixer | Twin-shaft mixer |
| Mixer capacity | Up to 3.00 m³ |
| Weather protection | Partial or light weather protection |
| Foundations | Stationary foundations or foundation-free |
| Mixer feeding system | Conveyor belt including pre-hopper, mobile and foundation-free |
| Aggregate feeding system | Wheel loader or conveyor belt |
| Aggregate storage | Modular single-bin storage, 15 m³ per compartment, loading via wheel loader, up to 45 m³ |
| Binder / cement storage | 3 vertical silos, foundation-free design, up to 300 m³ |
| Aggregate scale | Weighing via belt scales, weighing while discharging, up to 500 t/h |
| Binder / cement scale | Up to 1,500 kg |
| Water scale | Up to 750 l |
| Water dosing, volumetric | Via electromagnetic flowmeter, up to 42 m³/h |
03 / BINDER MATERIAL MIXING PLANTS
Dry mix plant technologies for the cement and special-compounds industry
Based on the Performance Series, we provide our customers a tailored solution for their dry mix applications: a twin-shaft mixer in combination with our pneumatic discharge systems, for terminals with ISO-container discharge mechanisms.
Dry mix plant · engineering render
DRY MIX / TECHNICAL DATA
The data sheet.
Individually configurable. Configure your mixing plant tailored to your operations.
| Output capacity | 80 to 300 t/h |
|---|---|
| Type of mixer | Twin-shaft mixer |
| Mixer capacity | Up to 4.00 m³ |
| Weather protection | Full, partial or light weather protection |
| Foundations | Stationary foundations or foundation-free |
| Discharge method | Terminals with ISO-container discharge, or transfer system to the binder storage silo |
| Binder / cement storage | 8 vertical silos, up to 1,000 m³ |
| Binder scale | Up to 2,200 kg |
04 / CUSTOMISED SOLUTIONS
Special plant settings for major construction projects
Where the standard series ends, our engineering department begins: customised and special application plants, designed around the material, the site and the process.
Vertical multi-station plants for capitals
Linear plants for high production capacity
Special plant settings for major construction projects
Reconstruction, retrofitting and overhauling for actual plants and terminals
Dry and binder material mixing plants
Customised solutions
Special application plant · engineering render
05 / GENERAL OPTIONS FOR ALL SERIES
Configured around
your operation.
Every NISBAU plant is individually configurable. The options below apply across the series, so the plant is built to the material, the site and the process, not the other way around.
Aggregate storage
- Foundation-free in-line silo design
- Aggregate temperature and moisture sensors
- Integrated steel ramp with side panels, single or double sided
- Air cannon and industrial vibrators as discharge aids
- Wear protection in the dosing outlet, high-grade steel and wear-resistant liners
- Heating register for the aggregate storage
- Lighting, site power, air and water distribution
- Discharge conveyor belts instead of dosing gates
- Drivable, reversible distribution belt
- Overfill protection for the inline high-storage silos
Aggregate weighing
- Wear-protected weighing hopper, high-grade steel and wear-resistant liners
- Soft starter for the weighing-belt drives
- Frequency inverters for the drives
Mixer feeding
- Inclined conveyor belt 17 or 24 degrees, or skip system with double winch 90 degrees
- Foundation-free execution, steel foundation for the inclined belt
- Soft starter and frequency inverters for drives
- Adjustable railing length to the plant design
- Wear-protected skip hopper plates
- Trapped-key interlock access safety system
- Skip on-site control panel
Mixer tower
- Foundation-free execution
- Wear-resistant front, side and bottom plates
- Reinforced mixer execution
- Mixer dedusting system
- Pneumatic or hydraulic discharge gate
- CCTV on the mixer stage, camera inside the mixer
- Full or semi automatic high-pressure cleaning
- Pulse-controlled central lubrication, full automatic greasing
- Mixer discharge hopper swing-out with electric chain hoist
- Temperature probe, mixer on-site control panel
Control & electrical
- Plant control and batching software
- Video surveillance, CCTV
- Compressed air, pneumatic installation, screw compressor
- Containerised control room, 20, 30 or 40 ft
Binder storage
- Silo dedusting filter, industrial vibrator or air cleaning
- Continuous level measurement
- MIN and MAX rotary paddle level indicators
- Pressure monitor
- Air shock device or pneumatic knocker as discharge aid
- Pinch valve
- Independent overfill protection on a separate control
Additive storage
- Containerised 20 ft, up to 6 tanks, up to 9,000 l
- Containerised 40 ft, up to 12 tanks, up to 18,000 l
- Certified double-wall additive tanks, 750 to 1,500 l
Configure your
solution.
Delivered to 44 countries · 24 hour service · engineered and built in Germany
